Custom machine building & test automation design.
Custom test automation systems for your quality assurance.
When standard solutions aren’t enough, we develop custom test automation systems tailored precisely to your products, cycle times, and quality requirements.
Technomix handles the design, project management, and technical planning – implementation is carried out by us in close collaboration with our network of partners and suppliers, which has grown over decades.
The result: a high-performance, reproducible, and cost-effective testing system – integrated into your processes or operated as an external quality solution.
Well-founded testing concepts as the basis for custom inspection machines.
Our expertise in custom machine building.
Custom machine building in the field of quality assurance does not begin with the mechanics – but with a deep understanding of components, failure patterns, and testing requirements. Only once these fundamentals are clearly established can an economically viable testing system be created.
Analyze defect causes in a structured manner
Clearly define test characteristics
Combine suitable testing methods
Design measurement and sorting criteria to be reproducible
Consider process reliability from the very beginning
Make quality risks technically manageable
Our role in the project.
Project management, system architecture, and quality assurance.
In custom machine building, Technomix assumes the role of overall technical lead. We manage the project from conception through commissioning – and, depending on the integration model, also support the system during ongoing operation. In doing so, we bring together all relevant expertise in project management, system architecture, and quality assurance.
From concept to series production approval – everything from a single source.
Feasibility assessment based on real component data
Technical design of the test architecture
Definition of sensor technology, feeding, and sorting logic
Coordination and management of specialized manufacturing partners
Project management during the construction phase and integration
Support for validation, MSA, and series production approval
The mechanical and electrical implementation is carried out by us and qualified partner companies – under the technical supervision and quality control of Technomix.
Custom integration into your production or outsourcing strategy.
Two integration models.
Model 1
Integration into your production – inline or standalone.
The automated testing system is integrated directly into your production – inline within the production flow or as a standalone testing cell. You benefit from immediate test results, short response times, and maximum process control.
Typical application scenarios
Continuous 100% inline testing within the production flow
Semi-automatic testing cell
Standalone testing station with separate feeding system
Building your own in-house testing capabilities
Optionally, Technomix can also operate the system directly at your site – including qualified testing personnel, process monitoring, maintenance coordination, as well as reporting and coordination with your QM department.
Your benefit
You combine your infrastructure with external quality expertise – without having to build up your own resources.
Model 2
Operation at a Technomix location – exclusively or via a sharing model.
The automated testing machine is operated at one of our locations – exclusively for your company or via a cost-effective sharing model. You receive high-precision 100% testing without any investment or commitment of your own personnel.
Typical application scenarios
Temporary or project-related inspection requirements
Flexible outsourcing of capacity
Pilot projects or safe-launch phases
No need for your own investment and maintenance structures
You deliver raw or semi-finished goods – we handle inspection, sorting, documentation, rework, and logistics. You receive the inspected goods back or have them forwarded directly to your end customer.
Your benefit
You receive inspected, approved goods with full transparency – cost-effective, flexible, and without tying up your own operational resources.
Capacity utilization instead of capital commitment.
Existing machine fleet & sharing model.
Not every project justifies the investment in your own equipment due to short runs or small batch sizes. We offer two economically viable options.
Utilization of our existing machine fleet
You have access to already available, ready-to-use testing capacities at our locations, which can be flexibly deployed and scaled according to your needs.
This provides you with an efficient, immediately available solution – without any investment costs and with maximum utilization of our existing systems.
Implementation of a new system using the sharing model
For long-term needs, we design a new automated testing machine whose capacity is cost-effectively shared among multiple customers.
This creates a customized, scalable solution – without tying up your capital entirely.
Automated testing – strategically sound from the very first batch.
- Dedicated testing application for your product
- Cost-effective distribution of investment and operating costs
- Automated solution profitable even for smaller quantities
Our service portfolio.
Take a look at some of our other services and offerings.
Quality inspections
Manual and automated inspection services to ensure component quality – including 100% inspections, sorting and complaint handling.
Learn more
Non-destructive testing (NDT)
Inspection methods for the evaluation of surface and volume defects as well as material-technical properties – without damage to the component.
Learn more
Fully automated camera inspection
High-precision optical 100% inspections using the latest sensor technology for the detection of geometric, surface and dimensional deviations.
Learn more
Service & logistics
Assembly, qualified post-processing, packaging according to specification as well as technical process support, just-in-time processing, international customs organization and coordinated delivery concepts between factory, inspection site and end customer.
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Scalable quality with predictable cost-effectiveness.
Economic and strategic advantages.
A custom-designed inspection system is more than just a technical solution. It creates a stable quality structure that delivers consistently reproducible results while remaining economically predictable.
Your benefits at a glance
- Consistent 100% inspection with high repeatability
- Predictable inspection costs even with growing volumes
- Higher inspection speed with consistent precision
- Reduction in external sorting and transport costs
- Transparent documentation and traceable inspection results
- Scalability for product adaptations or series production launches
Such a structure not only ensures technical stability but also creates business security: quality processes become predictable, capacities manageable, and investments calculable in the long term.
From requirement to functioning inspection solution.
Consulting, concept & project management.
The design of a testing system does not begin with the machine – but with an understanding of your quality requirements.
We guide you systematically through all project phases
Analysis of your components, failure patterns, and testing requirements: The first step involves a detailed examination of your components, potential failure patterns, and quality requirements. The goal is to identify all relevant influencing factors early on and classify them technically.
Definition of the testing strategy and technical system design: Based on the analysis, a suitable testing strategy is developed. This includes the selection of testing methods, the definition of test characteristics, and the technical design of the system.
Implementation, integration, and validation of the system: The developed solution is implemented, integrated into existing processes, and subsequently validated. This ensures that all requirements are reliably met and reproducible results are achieved.
Support and stabilization during ongoing operation: Even after commissioning, we support the operation of the system, optimize processes as needed, and ensure long-term stable and cost-effective use.
The focus is on transparent decision-making, clear responsibilities, and technical substance – not off-the-shelf standard solutions.
Working together to find the right testing strategy.
Would you like to design a custom inspection system or build up your test automation?
Let us assess whether a custom testing system for your product makes economic and technical sense – or whether an outsourced or shared-use model is the better solution.
An initial consultation is, of course, non-binding.